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00 - Maintenance, service, technical data; General descriptions; Operating instructions; General considerations concerning service products (fluids, etc.); Jacking-up, towing-off, laying-up vehicle
- Intro 123 Chassis Manual Introduction
- Intro 617 Engine Manual Introduction
- 005 Instructions for use of serivice manual
- 005/1 Model and unit survey
- 005/2 Identification of vehicles
- 010 Technical Data
- 010 Model and system identification
- 010 Engine and vehicle identification
- 015 Vehicle identification number locations
- 015 Vehicle identification number locations
- 020 Technical Data
- 020 Technical Data
- 030 Technical Data
- 040 Technical Data
01 - Engine, removal and installation; Crankcase, cylinder head, engine breathing
- 010 Checking compression pressure
- 015 Checking cylinders for leaks
- 020 Evaluation of cylinder bores
- 025 Measuring oil consumption
- 030 Removal and installation of engine (oil capacity)
- 040 Engine breather -- functional description
- 110 Measuring, boring and honing cylinder bores
- 115 Renewing, boring and honing cylinder liners
- 120 Facing cylinder crankcase parting surface
- 130 Knocking-out and inserting steel balls for main oil ducts
- 140 Replacing core hole closing cover in cylinder crankcase
- 215 Removal and installation of front cylinder crankcase cover
- 220 Removal and installation of intermediate flange
- 310 Removal and installation of complete oil pan
- 405 Cylinder head bolts and tightening of cylinder head bolts
- 415 Removal and installation of cylinder head
- 417 Removal and installation of pre-chambers
- 418 Facing cylinder head parting surface
- 420 Pressure-testing cylinder head
03 - Crank assembly
- 310 Checking, renewing and tightening connecting rod bolts
- 313 Reconditioning and squaring connecting rod
- 316 Removal and installation of pistons
- 318 Checking and reconditioning of crankshaft
- 320 Mounting of crankshaft
- 324 Renewing front crankshaft radial sealing ring
- 327 Renewing rear crankshaft radial sealing ring
- 340 Removal and installation of pulley, vibration damper and balancing disc
- 344 Static balancing of balancing disc
- 345 Checking and correcting adjustment of TDC transmitter
- 350 Removal and installation of crankshaft sprocket
- 410 Removal and installation of flywheel and driven plate
- 430 Renewing ring gear of flywheel
- 440 Statically balancing of flywheel
- 450 Instructions for full balancing of engine
05 - Engine timing, valves
- 210 Inspection and adjustment of valve clearance
- 215 Inspection and adjustment of camshaft timing
- 220 Removal and installation of camshaft
- 225 Grinding camshaft bearing journals
- 235 Removal and installation of rocker arms with rocker arm bearing brackets
- 240 Renewal of rocker arms and rocker arm bearing brackets
- 250 Removal and installation of valve springs
- 260 Checking valve springs
- 270 Replacement of valve stem seals
- 280 Checking and machining valves
- 285 Checking and renewing valve guides
- 291 Machining valve seats
- 310 Removal and installation of chain tensioner
- 320 Renewing timing chain
- 330 Removal and installation of tensioning rail
- 340 Removal and installation of slide rails
- 412 Removal and installation of intermediate sprocket shaft
- 440 Removal and installation of guide wheel
07.1 - Diesel injection system
- 001 Survey model -- engine -- inejection pump
- 010 Operation injection pump with governor
- 015 Operation engine-transmission overload protection
- 100 Adjustment of idle speed and idle speed adjuster
- 105 Checking maximum speed at no-load
- 108 Checking injection timing (begin of delivery) with digital tester (RIV method)
- 109 Checking injection timing (begin of delivery) (high pressure method)
- 110 Checking injection timing (begin of delivery) (flow pressure method)
- 111 Checking injection timing (begin of delivery) (position indicator RIV method)
- 114 Adjusting injection timing (begin of delivery) with digital tester (RIV method) -- following checkup
- 115 Adjusting injection timing (begin of delivery) (high pressure method) -- following checkup
- 116 Adjusting injection timing (begin of delivery) (position indicator RIV method) -- following checkup
- 135 Checking injection nozzles
- 137 Disassembly, cleaning, assembly and adjustment of injection nozzles
- 140 Venting injection system
- 145 Checking fuel pump and bypass valve
- 150 Checking vacuum shutoff for leaks
- 200 Removal and installation of injection pump
- 201 Installation of injection pump (with locking screw)
- 210 Replacement of pipe connection, delivery valve or copper sealing ring on injection pump
- 220 Replacement of vacuum control unit at injection pump
- 230 Removal and installation of injection nozzles
- 235 Removal and installation of fuel pump
- 240 Removal and installation of injection timing device
07.2 - Carburetor system
07.3 - Mechanically and mechanically/electronically controlled gasoline injection system
07.4 - Electronically controlled gasoline injection system
09 - Air cleaner, intake air preheater; Exhaust gas turbocharger
- 400 Removal and installation of air filter
- 425 Checking boost pressure of turbocharger
- 430 Removal and installation of exhaust gas turbocharger
- 450 Functional description of exhaust gas turbocharger with aneroid compensator
13 - Air compressor, belt drives
14 - Intake manifold, exhaust manifold; Engine brake, emission control system
- 001 Vehicle identification
- 050 Operation exhaust gas recirculation
- 100 Testing EGR
- 450 Removal and installation of intake manifold, replacement of gasket
- 470 Removal and installation of exhaust manifold
15 - Electrical system engine (ignition system, preheating system, starter, alternator)
- 705 Operation of preglow system
- 708 Installation preglow time relay with modified ventilation
- 710 Checking preglow system
18 - Engine lubrication, engine oil cooler
- 005 Oil circuit, oil pressure, pressure relief valve and oil filter
- 031 Removal and installation of oil return flow line of exhaust gas turbocharger
- 040 Removal and installation of oil spray nozzles
- 110 Removal and installation of oil filter
- 120 Checking thermostat in oil filter
- 125 Removal and installation of thermostat in oil filter
- 210 Removal and installation of oil pump
- 215 Removal and installation of oil pressure relief valve
20 - Engine cooling system, coolant hoses, ratiator
- 005 Coolant circuit and engine cooling
- 010 Draining and filling of coolant -- antifreeze table
- 015 Cleaning cooling system
- 110 Removal and installation of coolant thermostat
- 210 Removal and installation of coolant pump
- 220 Reconditioning of coolant pump
- 225 Sealing coolant pump
- 230 Removal and installation of coolant pump housing
- 310 Viscofan coupling, temperature-controlled
- 420 Removal and installation of radiator
- 425 Reconditioning of radiator
- 430 Checking of expansion tank closing cover
- 490 Illustrated thermostat layout
22 - Engine mounting
- 211 Removal and installation of front engine mounts
- 212 Removal and installation of rear engine mount
- 220 Adjusting engine stop -- model 123.193
- 240 Removal and installation of engin shock absorber
25 - Clutch
26 - Manual transmission, power take-offs
27 - Automatic transmission
28 - Transfer case
29 - Pedals
30 - Throttle control
- 300 Adjusting throttle linkage
- 310 Removal and installation of engine longitudinal regulating shaft
- 320 Removal, installation and adjustment of front wall regulating shaft
- 330 Removal and installation of accelerator pedal
31 - Frame; Trailer operation
32 - Suspension
- 010 Permissible combinations springs--shock absorbers
- 100 Removal and installation of front shock absorber
- 110 Removal and installation of rear shock absorber
- 120 Checking shock absorber
- 125 Checking alignment of front shock absorbers
- 126 Checking alignment of rear shock absorbers
- 200 Removal and installation of front spring
- 205 Removal and installation of front spring (in combination with removal and installation of front axle half on vehicles following an accident 33-200)
- 220 Adjustment of front springs
- 230 Removal and installation of rear springs
- 240 Adjustment of rear springs
- 250 Test value of springs
- 300 Removal and installation of torsion bar on front axle
- 310 Removal and installation of torsion bar on rear axle
- 501 Functional description
- 510 Checking spring struts
- 520 Checking pressure reservoir
- 530 Checking pressure oil pump and level controller
- 610 Removal and installation of spring struts
- 620 Removal and installation of pressure reservoir
- 630 Draining and filling of pressure oil system
- 640 Removal and installation of pressure oil pump
- 641 Conversion of suction and pressure line on model 123 with diesel engine 3rd version
- 645 Replacement of radial sealing ring for pressure oil pump
- 660 Removal and installation of connecting rod of level controller
- 670 Removal and installation of level controller
- 671 Conversion of oil lines between level controller and pressure reservoir in the event of complaints about noise
33 - Front axle
- 200 Removal and installation of front axle half
- 300 Adjustment of wheel bearing and play
- 310 Removal and installation of front wheel hub
- 320 Disassembly, inspection, repair and assembly of front wheel hub
- 400 Removal and installation of steering knuckle
- 410 Checking the steering knuckle
- 420 Removal and installation of steering knuckle arm
- 425 Checking supporting and guide joint of steering knuckle bearing
- 430 Replacement of sleeves for supporting and guide joint of steering knuckle bearings
- 440 Replacement of supporting joint for steering knuckle bearing
- 500 Removal and installation of upper control arm
- 512 Removal, disassembly, assembly and installation of lower control arm
- 515 Removal and installation of brake support
- 520 Reconditioning bearing of lower control arm
- 540 Checking supporting joint and supporting tube of brake support
- 550 Checking and reconditining bearing of upper control arm
- 560 Checking upper control arm
- 570 Checking lower control arm
35 - Rear axle, trailing axle
- 010 Removal and installation of complete rear axle
- 040 Removal and installation of front rubber bearing of rear axle suspension
- 050 Removal and installation of rear rubber bearing of rear axle suspension
- 110 Removal and installation of semi-trailing arm, replacement of rubber bearings
- 130 Removal and installation of rear axle shaft flange, adjustment of bearings
- 310 Removal and installation of coupled semi-trailing arm, replacement of rubber bearing
- 330 Removal and installation of link between coupled semi-trailing arm and caliper carrier
- 350 Disassembly, assembly and adjustment of wheel carrier
- 360 Removal and istallation of caliper carrier and rear axle shaft flange, adjustment of wheel bearing
- 410 Complete inspection of rear axle wheel location
- 420 Inspection of semi-trailing arms
- 430 Inspection of rear axle carrier
- 500 Differentiating characteristics, installation survey for rear axle center piece
- 520 Removal and installation for rear axle center piece with rear axle shafts
- 530 Replacement of radial sealing ring on drive pinion (rear axle center piece installed)
- 540 Replacement of radial seald ring of rear axle shaft (rear axle center piece installed)
- 550 ?
- 550-2 ?
- 550-3 ?
- 550-4 ?
- 560 Reconditioning of differential
- 620 Removal and installation of rear axle shaft
- 660 Exchanging rubber sleeves on rear axle shaft
- 680 Removal and installation of ring-shaped weight on inner joints of rear axle shafts
40 - Wheels, chassis measurements
- 010 Lifting vehicle with jack
- 013 Positioning of jacking-up shoes and jacks
- 100 Survey rims and tires
- 102 Rims
- 104 Tires
- 106 Tire inflation pressure
- 108 Snow chains
- 110 Removing and mounting of wheels
- 111 Removing and mounting of wheel covers
- 112 Removal and installation of holding spring or annular spring for wheel cover
- 113 Removing and mounting hub cap for forged light alloy rims
41 - Propeller shaft
- 050 Removal and installation of propeller shaft
- 100 Removal and installation of propeller shaft intermediat bearing, replacement of radial ball bearing
- 200 Replacement of centering sleve
42 - Brakes - hydraulical and mechanical system
- 010 Bleeding the brake system or renewing the brake fluid
- 012 Checking brake lines and brake hoses
- 015 Checking the brake system for leaks
- 035 Checking warning device in expansion tank
- 040 Inspection or adjustment of mechanical brake light switch
- 100 Removal and installation of caliper on front axle
- 120 Removal and installation of caliper on rear axle
- 140 Checking piston release clearance in caliper
- 150 Replacement of piston seal on front axle caliper
- 155 Replacement of piston seal on rear axle caliper
- 160 Replacement of brake pads
- 220 Removal and installation of brake disc on front axle
- 228 Removal and installation of brake disc on rear axle
- 260 Cleaning of brake discs
- 310 Removal and installation of tandem main cylinder
- 315 Disassembly, inspection and assembly of stepped tandem main cylinder
- 510 Removal and installation of parking brake pedal system
- 515 Replacement of rubber stop in pedal system of parking brake
- 520 Removal and installation of front brake cable control
- 525 Removal and installation of rear brake cable control
- 530 Removal and installation of brake shoes of parking brake
- 540 Readjustment or adjustment of brake shoes of parking brake
43 - Brakes - pneumatic system and auxiliary brakes
- 023 Testing check valve
- 325 Checking brake booster
- 350 Removal and installation of brake booster
- 610 Removal and installation of single diaphragm vacuum pump
- 615 Removal and installation of double diaphragm vacuum pump
- 618 Removal and installation of piston vacuum pump
- 620 Replacing diaphragm and plate valves of single-diaphragm vacuum pump
- 625 Replacing diaphragm and plate valves of double diaphragm vacuum pump
- 628 Replacing piston seal and plate valves of piston vacuum pum
- 630 Replacing rocker arm of single diaphragm vacuum pump
- 635 Renewing rocker arm of piston vacuum pump
- 660 Checking single diaphragm, double diaphragm and piston vacuum pump
46 - Steering
- 010 Differentiating characteristics of steering gears
- 070 Reconditioning of steering gear
- 110 Checking play of steering components
- 120 Checking start of manual restriction
- 130 Checking oil pressure of power steering pump
- 220 Reconditioning of steering gear
- 220-2 Reconditioning of steering gear (continued)
- 310 Removal and installation of manual steering
- 412 Removal and installation of power steering
- 480 Adjustment of power steering in vehicle
- 510 Removal and installation of pitman arm
- 520 Removal and installation of intermediate steering arm
- 540 Removal and installation of track rod
- 550 Removal and installation of drag link
- 610 Removal and installation of steering wheel
- 620 Removal and installation of jacket tube
- 625 Disassembly and assembly of jacket tube
- 630 Removal and installation of steering shaft
- 640 Removal and installation of steering lock
- 640-2 Removal and installation of steering lock (continued)
- 700 Differentiating characteristics of power steering pump
- 705 Renewing radial sealing ring of power steering pump
- 710 Removal and installation of power steering pump
- 720 Disassembly, checkup and reconditioning of power steering pump
- 740 Assembly of power steering pump
- 760 Removal and installation of mounting bracket for power steering pump
47 - Fuel system
- 700 Removal and installation of fuel tank
- 705 Removal and installation of fuel expansion tank
- 710 Removal and installation of immersion tube indicator
- 715 Operation of immersion tube indicator for fuel gauge
- 720 Operation fuel tank positive and negative venting system
49 - Exhaust system, heat shield, outer
- 100 Removal and installation of exhaust system
54 - Electrical system; Equipment and instruments; Speed control systems
- 005 Battery test, service and maintenance
- 100 Designation and layout of grounding points
- 250 Removal and installation of instrument cluster
- 251 Removal and installation of indicating instruments
- 253 Removal and installation of tachometer
- 256 Function immersion tube transmitter for fuel gauge
- 257 Testing fuel gauge
- 258 Removal and installation of time clock
- 270 Pressure difference warning system wiring diagram [USA] 1977
- 305 Removal and installation of rotary light switch
- 310 Removal and installation of of combination switch
- 312 Testing, refinishing resetting of turnsignal arm
- 325 Removal and installation of turnsignal lamp and warning flasher switch with relay
- 326 Layout warning flasher relay starting September 1981
- 340 Removal and installation of switch console
- 350 Wiring diagram special versions for fog lamp, headlamp flasher, backup lamp
- 390 Renewing bulbs of control system, heater
- 391 Renewing bulb for ashtray light
- 410 Seatbelt warning device, ignition key, lamps [USA] starting 1978
- 500 Cruise control operation
- 504 Testing with adapter
- 506 Testing coding plug
- 510 Checking switch, control unit and line harness
- 515 Checking switch
- 520 Checking sensor
- 525 Checking cable control
- 530 Checking control unit
- 541 Removal and installation of acutator
- 545 Removal and installation of switch
- 550 Removal and installation of sensor on mechanical tachometer
- 555 Removal and installation of cable control
- 560 Adjustment of cable control
- 561 Adjustment of connecting rod
- 565 Removal and installation of control unit
- 575 Removal and installation of switch on clutch pedal
- 577 Removal and installation of relay decel shutoff / cruise control
- 580 Wiring diagram
55 - Auxiliary drives, hydraulic and articulated systems
58 - Tools, test instruments, equipment
60 - Body, general
61 - Understructure
62 - Front end and front wall
63 - Side wall
64 - Rear wall and rear end
65 - Roof
67 - Glass (panes) and windows
- 100 Removal and installation of windshield
- 120 Removal and installation of ornamental frame on windshield
- 200 Removal and installation of back window
- 220 Removal and installation of of ornamental frame on back window
68 - Interior equipment
- 100 Removal and installation of instrument panel
- 105 Removal and installation of loudspeaker cover
- 120 Removal and installation of glove compartment lid
- 130 Removal and installation of glove compartment lid lock
- 140 Removal and installation of glove compartment
- 150 Removal and installation of bottom instrument panel cover
- 200 Removal and installation of center console
- 230 Removal and installation of gear shift lever cover
- 400 Removal and installation of reveal molding on top of windshield
- 405 Removal and installation of reveal molding on windshield
- 430 Removal and installation of headliner
- 449 Removal and installation of rear pillar trim
- 458 Removal and installation of hat rack and first aid kit
- 470 Removal and installation of center pillar trim
- 480 Removal and installation of trunk cover
- 490 Install interior padding at bulkhead (after renewal of bulkhead)
- 495 Removal and installation of cover on rear pillar, outside
- 510 Removal and installation of ornamental rod on edge of front or rear door
- 590 Removal and installation of trimstrips in range of entrance
- 700 Removal and installation of of partition between tank and trunk
72 - Doors
- 100 Removal and installation of front door liner
- 101 Removal and installation of rear door liner
- 110 Removal and installation of window regulator
- 140 Removal and installation of arm rest with grip
- 160 Removal and installation of inner sealing rail
- 170 Removal and installation of outer sealing rail
- 180 Removal and installation of front door window lift
- 181 Removal and installation of rear door window lift
- 185 Removal and installation of front door electric window controls
- 187 Removal and installation of rear door electric window controls
- 190 Removal and installation of front door crank operated window
- 191 Removal and installation of rear door crank operated window
- 195 Adjusting front door crank operated window
- 197 Removal and installation of rear door fixed window
- 198 Removal and installation of of flexible window running rail
- 210 Removal and installation of door retainer
- 214 Removal and installation of front door reveal molding
- 220 Removal and installation of front or rear door rubber frame
- 230 Removal and installation of front door inside controls
- 231 Removal and installation of rear door inside controls
- 240 Removal and installation of front door outside grip
- 241 Removal and installation of rear door outside grip
- 250 Removal and installation of front door lock
- 251 Removal and installation of rear door lock
- 258 Removal and installation of modified vacuum element
- 260 Removal and installation of striker
- 270 Removal and installation of exterior rear view mirror
75 - Trunk lid, fuel flap
- 100 Removal and installation of trunk lid
- 102 Removal and installation of trunk lid lock
- 300 Removal and installation of tank flap
77 - Slide roof (sun roof), top, racks
- 100 Removal and installation of sun roof lid (electric sun roof)
- 110 Adjusting sun roof lid (electric sun roof)
- 140 Removal and installation of teleflex cable
- 150 Removal and installation of teleflex tube
- 180 Removal and installation of holder with motor and gear
- 190 Troubleshooting instructions for electric sun roof
- 195 Checking and adjusting slip clutch of sun roof motor (round motor)
- 200 Removal and installation of sun roof lid (mechanical sun roof)
- 210 Adjusting sun roof lid (mechanical sun roof)
- 250 Removal and installation of sun roof wind deflector
80 - Central locking system, comfort hydraulics
- 010 General
- 020 Design and operation of central interlock
- 200 Removal and installation, as well as adjustment of vacuum switch of driver's door
- 210 Removal and installation of vacuum element of front passenger's door
- 220 Removal and installation of vacuum element for rear doors
- 230 Removal and installation of vacuum element of tank filler neck flap
- 240 Removal and installation of vacuum element for trunk lid
- 241 Removal and installation of vacuum element for rear door
- 250 Removal and installation of vacuum supply tank
- 260 Checking central interlock
- 900 Functional diagram central interlock
- 901 Functional diagram central interlock and air conditioning system
- 902 Functional diagram central and seat backrest locking system with air conditioning system
82 - Electrical system body; Radio, windshiold washer system, light range regulator
- 052 Removal and installation of lamp unit
- 062 Removal and installation of lamp unit bulbs
- 252 Removal and installation of tail lamp unit
- 348 Removal and installation of license plate lamp
- 500 Connection for radio
- 530 Function of automatic antenna (USA) starting 1977
- 610 Removal and installation of wiper arm
- 620 Removal and installation of wiper blade
- 625 Removal and installation of wiper blade rubber profile strip
- 630 Removal and installation of wiper linkage
- 680 Removal and installation of wiper motor
- 780 Wiring diagram roar window wiping washing system, 2nd version
- 800 Operation of seat heating system
- 810 Checking seat heating system
- 820 Removal and installation of pushbutton switch for seat heating system and renewing bulb
- 830 Renewing heating pad of seat heating system
83 - Climate control
- 100 Removal and installation of heater box
- 110 Removal and installation of heat exchange
- 112 Removal and installation, adjustment of bowden wires on water valve for heater
- 113 Removal and installation, adjustment of bowden wires on water valve for heater
- 115 Removal and installation of water valve for heater
- 120 Removal and installation of heater blower
- 140 Removal and installation of ornamental grille on air inlet
- 150 Removal and installation of ring nozzles right or left on instrument panel
- 256 [520] Removal and installation of electromagnetic clutch
- 500 General description and operation of air-conditioning system
- 502 Regrigerant circuit
- 504 Safety measures
- 506 Repair instructions for air-conditioning system
- 508 Control of air-conditioning system
- 510 Function test and quick test of air-conditioning system
- 512 Leak test and evacuation
- 514 Refilling or replenishing air-conditioning system
- 516 Draining of air-conditioning system
- 518 Cleaning of air conditioning system
- 520 Checking oil level in refrigerant compressor
- 522 Removal and installation of refrigerant compressor
- 524 Reonditioning of refrigerant compressor
- 526 Removal and installation of electromagnetic clutch
- 528 Removal and installation of condenser
- 530 Removal and installation of receiver dehydrator
- 532 Removal and installation of pressure switch or temperature switch in receiver dehydrator
- 534 Removal and installation of expansion valve
- 536 Removal and installation of evaporator housing
- 538 Removal and installation of evaporator
- 540 Removal and installation of blower
- 542 Removal and installation, adjustment or checkup of temperature vacuum switch or temperature dial and temperature sensor for air-conditioning system
- 544 Removal and installation of vacuum elements
- 545 Checking vacuum elements and temperature vacuum switch for leaks
- 546 Removal and installation of supplementary fan
- 600 Operation of automatic climate control
- 601 Manual and optical function test of automatic climate control
- 602 Preparation for test, connecting adapter to volt/ohm measuring instrument
- 603 Function test of total system and remedies (with adapter)
- 604 Vacuum function diagrams
- 607 Output test
- 614 Preparations for vacuum test
- 615 Testing check valve and vacuum reservoir
- 620 Testing vacuum circuit I, II and III
- 622 Testing vacuum circuit IV, V and VI
- 624 Testing vacuum circuit VII
- 625 Removal and installation of mono valve
- 628 Testing switchover valves
- 630 Removal and installation of recirculating pump
- 635 Removal, installation and disassembly of control unit
- 640 Removal and installation of in-car temperature sensor
- 643 Removal and installation of air jet nozzle
- 645 Removal and installation of temperature sensor for heat exchanger
- 650 Removal and installation of ETR switch
- 660 Removal and installation of switchover valves
- 665 Removal and installation of vacuum elements
- 675 Removal and installation of electronic switching unit for temperature control
- 676 Removal and installation of electronic switching unit for blower control
- 678 Removal, installation and checking of temperature switch for cold-engine lock
86 - Emergency equipment, sanitary equipment, kitchen
88 - Attachments, outside flaps
- 100 Removal and installation of front fender
- 200 Removal and installation of front bumper
- 205 Remove and install rubber cover at front bumper
- 220 Removal and installation of rear bumper
- 222 Removal and installation of rubber cover on rear bumper
- 300 Removal and installation of engine hood
- 305 Removal and installation of engine hood support
- 306 Removal and installation of engine hood hinge
- 310 Removal and installation of cable control for engine hood
- 400 Removal and installation of radiator shell
- 401 Removal and installation of radiator grille
- 402 Removal and installation of trim strips to radiator grille
- 405 Removal and installation of Mercedes star
- 410 Removal and installation of air flow grille under front bumper
91 - Seats, cots, restraint systems
- 100 Removal and installation of front seat (driver's seat)
- 110 Removal and installation of front seat (passenger's seat)
- 120 Removal and installation of reclining seat fittings
- 165 Removal and installation, reconditioning of folding armrest for driver's seat
- 170 Removal and installation of rear seat and rear seat backrest
- 300 Remedy for electrostatic charge on seat
- 500 Removal and installation of safety belt
- 550 Exchange instructions for safety belt
94 - Body noises, sound insulation
97 - Body sealing, anti-corrosion protection
98 - Paintwork
99 - Technical literature; Validity list, administration
MM - Maintenance Manual
- Intro Maintenance Manual Introduction
- 0050 Inspecting component condition
- 0051 Inspecting condition of lines and hoses
- 0053 Inspecting components, lines and hoses
- 0090 Suspension and body structure inspection
- 0091 Water leakage and corrosion inspection
- 0101 Engine oil and filter change
- 0560 Adjusting valve clearance
- 0561 Checking valve clearance
- 0750 Checking and adjusting idle speed
- 0758 Checking and adjusting idle speed
- 0760 Checking injection timing
- 0761 Adjusting injection timing
- 0780 Replacing fuel filter
- 0781 Replacing fuel prefilter
- 0932 Cleaning metal-reinforced air filter element
- 0980 Replacing air filter element
- 0981 Replacing air filter elements
- 1350 Checking condition and tension of V-belts
- 1351 Inspecting poly-V-belt
- 1470 Checking intake/exhaust manifold seating
- 1480 Replacing oxygen sensor
- 1550 Check spark plugs, replace if necessary
- 1580 Replacing sparkplugs
- 2010 Checking coolant level/antifreeze protection
- 2011 Checking coolant level
- 2050 Checking cooling and heating system
- 2080 Replacing coolant
- 2290 Adjust engine stop, retorque engine mount bolts
- 2291 Adjust engine stop
- 2551 Checking clutch disk for wear
- 2601 Manual transmission oil change
- 2610 Manual transmission, checking, correcting oil level
- 2702 Automatic transmission fluid and filter change
- 2710 Automatic transmission, checking, correcting fluid level
- 2801 Transfer case fluid change
- 2810 Transfer case, checking, correcting fluid level
- 2910 Clutch system, checking, correcting fluid level
- 2950 Clutch system, inspect
- 3022 Inspecting, lubricating throttle linkage
- 3052 Checking and adjusting idle speed adjuster
- 3211 Level control, ADS, ASD, 4MATIC, fluid level
- 3251 Inspecting self-leveling suspension
- 3310 Front axle, checking, correcting oil level
- 3353 Checking front axle ball joints
- 3355 Checking ball joints using special tool
- 3501 Rear axle oil change
- 3510 Rear axle, checking, correcting oil level
- 3565 Rear axle mount, adjusting limiting stop
- 4050 Inspecting/rotating wheels
- 4051 Inspecting tires
- 4060 Correcting tire pressure
- 4070 Tightening wheel bolts
- 4152 Inspecting drive shaft flexible coupling
- 4210 Checking brake fluid level
- 4250 Inspecting brake lines for damage
- 4251 Checking brake pad/disk thickness
- 4252 Inspecting, cleaning brake disks
- 4256 Inspecting parking brake cable
- 4261 Adjusting parking brake
- 4280 Replacing brake fluid
- 4290 Brake test, parking brake check
- 4611 Check power steering fluid level
- 4650 Checking steering play
- 4671 Retightening steering bolts
- 4750 Checking fuel system condition
- 4970 Retightening exhaust flange
- 4971 Retightening exhaust system connections
- 5410 Checking and correcting battery fluid level
- 5451 Checking warning and indicator lamps
- 6030 Cleaning water drains
- 6190 Removing and installing engine compartment lower panel
- 7220 Lubricating door hinges
- 7221 Lubricating door locks
- 7710 Hydraulic top, checking and correcting fluid level
- 7730 Sun roof, clean and grease rails
- 7750 Soft top, checking locking tabs
- 8210 Checking, correcting windshield washer fluid level
- 8230 Cleaning cassette deck tone head
- 8231 Cleaning antenna mast
- 8251 Headlamp and exterior lamp inspection
- 8252 Windshield & headlamp wiper/washer inspection
- 8280 Replacing windshield wiper blade
- 8312 Checking, correcting A/C refrigerant charge
- 8381 Replacing dust filter for heating/ventilation
- 8382 Replacing active charcoal filter
- 8383 Replacing recirculating air filter
- 8820 Lubricating folding side mirror
- 8821 Lubricating hood
- 9150 Inspecting safety belts for damage
- 9151 Backrest lock - check operation
- 9490 Removing and installing lower noise encapsulation panels
- 9850 Checking body for paint damage
OM - Owner's Manual
- Intro Introduction
- 08 Instruments and Controls
- 10 Instrument Cluster
- 12 Keys and Locks
- 13 Central Locking
- 14 Anti-Theft Alarm System
- 15 Adjustment of Driver's Seat and Front Passenger Seat
- 16 Seat Heater
- 17 Safety Head Restraints
- 18 Armrest
- 19 Seat Belts (300CD)
- 21 Seat Belts (300D)
- 24 Steering Lock
- 25 Lighting Switch
- 26 Combination Switch
- 27 Cruise Control
- 28 Automatic Climate Control
- 33 Mirrors
- 34 Sun Visors, Heated Rear Window
- 35 Interior Lamps
- 36 Power Windows
- 37 Lighter, Sliding Roof
- 38 Radio
- 46 Hood
- 47 Have the following items checked regularly and prior to any long trip
- 48 Parking Brake, Starting and Turning off the Engine
- 50 Starting and Shifting Gears
- 52 Safe Driving
- 54 Safe Driving (continued)
- 55 The First 1500 km / 1000 miles, Special Operating Conditions
- 56 Special Operating Conditions (continued)
- 58 Mercedez-Benz Maintenance System
- 59 Spare parts, Cleaning and Care of the Vehicle
- 59a Spare parts, Cleaning and Care of the Vehicle
- 64 Ash trays, Rear Seat Cushion
- 65 Bleeding the Fuel System; Turning off Engine Manually
- 66 First Aid Kit; Luggage or Ski Racks; Spare Wheel, Jack, Vehicle Tool Kit
- 67 Wheels, Tires
- 68 Changing Wheels
- 69 Engine Oil Level Check
- 70 Checking Coolant Level; Adding Coolant
- 71 Automatic Transmission Fluid Level
- 72 Headlamp Adjustment; Replacing Bulbs
- 76 Fuses; Battery
- 77 Emergency Operation of Sliding Roof; Unlocking of the Filter Flap
- 78 Tow-starting and Towing the Vehicle
- 79 Jump Starting
- 82 Identification Plates
- 83 Vehicle Data Cards; Warranty Coverage
- 84 Technical Data
- 86 Fuels, Coolants, Lubricants, etc. Capacities
- 91 Service Literature
- 92 Consumer Information
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